TIKTOP 14/12-PAHS Slurry Pump: A Reliable Replacement Option for Export Project to Ghana
TIKTOP’s 14/12-PAHS slurry pump was designed as a direct replacement for Warman’s equivalent model, with a focus on compatibility, performance, and reliability. Here’s how it addressed the project’s needs:
1. Direct Replacement with Matching Dimensional Specifications
A critical requirement for the Ghana project was minimal disruption to existing infrastructure. TIKTOP’s engineering team reverse-engineered the Warman 14/12-PAHS pump’soverall dimensions and installation dimensions, including flange positions, shaft height, and base mounting holes. This precision ensured the TIKTOP pump could be directly installed onto the existing foundation without modifications to the concrete base, piping connections, or drive system. The project team reported that the replacement process took just 8 hours—far less than the 2–3 days typically required for non-matching pumps, which would have involved reworking the installation site. This “drop-in” compatibility eliminated downtime and saved an estimated $15,000 in civil works costs.
2. Optimized Performance Curves for Higher Efficiency
While dimensional compatibility was essential, the Ghana project also demanded improved operational efficiency. TIKTOP’s R&D team analyzed the Warman pump’s performance data and identified opportunities to enhance the 14/12-PAHS model’s hydraulic design. By refining the impeller vane geometry and optimizing the volute profile, the TIKTOP pump delivered a 7% higher efficiency rating at the project’s nominal operating point (350 m³/h flow rate, 45 m head). This translated to a 5% reduction in power consumption—equivalent to saving 12 kW per hour, or approximately $10,000 annually based on local electricity costs. Additionally, the pump’s expanded stable operating range (from 280–420 m³/h) provided greater flexibility to adapt to fluctuating slurry densities, a common challenge in gold ore processing.
3. Wet End Parts Fully Compatible with OEM Standards
Wet end components—including the impeller, throatbush, liner, and frame plate liner—are the most wear-prone parts of a slurry pump, and their availability directly impacts maintenance efficiency. TIKTOP ensured its 14/12-PAHS wet end parts meet or exceed Warman’s OEM specifications. Using high-chrome alloy (27% Cr) for wear-resistant components (same as the original), TIKTOP’s parts are not only dimensionally identical but also interchangeable with the OEM’s. During a scheduled maintenance check six months after installation, the project’s maintenance manager noted that the TIKTOP impeller showed 15% less wear than the previous Warman impeller under the same operating conditions. Furthermore, TIKTOP’s regional warehouse in South Africa ensured spare parts were delivered within 3–5 days, compared to the 3–6 months required for OEM parts, drastically reducing stockholding costs and downtime risks.
Project Outcome: Stable Operation and Long-Term Partnership
Since its installation in Q1 2024, the TIKTOP 14/12-PAHS slurry pump has operated continuously for over 6,000 hours with zero unplanned downtime. The project’s production manager highlighted three key benefits: “First, the direct replacement saved us weeks of lost production. Second, the energy savings are tangible—our monthly electricity bills are down by nearly $900. Third, having spare parts available locally means we can respond to wear issues quickly, keeping our processing line running smoothly.” Impressed by the performance, the Ghanaian mining company has since placed an order for two additional TIKTOP slurry pumps for its expansion project, solidifying a long-term partnership.
Conclusion
TIKTOP’s 14/12-PAHS slurry pump has proven to be a game-changer for the Ghana mining project, demonstrating that alternative manufacturers can deliver OEM-equivalent (or superior) performance with greater flexibility and cost-effectiveness. By prioritizing dimensional compatibility, performance optimization, and part interchangeability, TIKTOP has set a new standard for slurry pump replacements in demanding industries like mining. As Ghana’s infrastructure and mining sectors continue to grow, reliable and efficient equipment solutions like TIKTOP’s will play a crucial role in driving sustainable development.
TIKTOP 14/12-PAHS Slurry Pump: A Reliable Replacement Option